Thin Wall Heat Shrink Tubes
- CCMT
- CHANGCHUN,CHINA
- Based on the order quantity
- 5 million meters per month
1. Heat shrink tubings can safely be subjected to a voltage of 2000V for 60 seconds without failure. Their dielectric strength is over 15 kV/mm which guarantees an insulating layer around electrical joints.
2. Wire heat shrink from our range retains great physical characteristics within the temperature extremes of -40℃ and 125℃ and withstands long-term thermal aging conditions.
3. Wire shrink wrap of ours can be applied with a heat gun, is low-voltage safe, and avoids shorts.
Due to heat shrink tubing being shrink differently when they come out in bulk, the product after installation may have uneven shrinkage, which leads to areas with less or no covering at all and/or significant length errors. Apart from the reduction of the protective quality, these defects result in rework and replacement, which in turn leads to increase in man power cost and delay in production.
With that in mind, our thin-walled heat shrink tubing fully shrinkable at 80℃ and 120℃. With a longitudinal shrinkage rate strictly controlled to be only ±5%, it wraps tightly and smoothly around the heated cable and connectors, maintaining their original size, reducing installation mistakes and redo rate, thereby, you can reduce assembling time significantly and meet project deadlines without any trouble.
Introduction to Heat Shrink Tubing:
The wire shrink wraps are manufactured using flexible cross-linked polyolefins which provide superior electrical insulation, resistance to abrasion and a certain level of resistance to chemical corrosion. Being a heat shrink tube, it gets uniformly smaller when heated and fits the wires, terminals or connectors securely. It is extensively used in electronics, automotive and household wirings, can be installed via heat gun, safeguards against short circuits efficiently and conforms with low-voltage safety standards so that it works flawlessly all the time.
Product Parameters:
| Size | Before Recovery(mm) | After Recovery(mm) | Standard Package(m/disc) | |
| Internal Diameter | Internal Diamter | Thickness | ||
0.8 | 0.9±0.2 | 0.40±0.1 | 0.32±0.05 | 200 |
| 1.0 | 1.2±0.3 | 0.48±0.1 | 0.32±0.05 | 200 |
| 1.5 | 1.7±0.3 | 0.73±0.1 | 0.32±0.05 | 200 |
| 2.0 | 2.2±0.3 | 0.98±0.1 | 0.32±0.05 | 200 |
| 2.5 | 2.6±0.3 | 1.23±0.2 | 0.35±0.05 | 200 |
| 3.0 | 3.2±0.4 | 1.45±0.2 | 0.35±0.05 | 200 |
| 3.5 | 3.6±0.4 | 1.72±0.2 | 0.35±0.05 | 200 |
| 4.0 | 4.2±0.4 | 1.96±0.2 | 0.35±0.05 | 200 |
| 4.5 | 4.6±0.4 | 2.20±0.2 | 0.35±0.05 | 200 |
| 5.0 | 5.2±0.4 | 2.48±0.2 | 0.35±0.05 | 200 |
| 6.0 | 6.2±0.4 | 2.96±0.3 | 0.45±0.15 | 200 |
| 7.0 | 7.2±0.4 | 3.48±0.3 | 0.45±0.15 | 100 |
| 8.0 | 8.2±0.5 | 3.95±0.3 | 0.45±0.15 | 100 |
| 9.0 | 9.2±0.5 | 4.40±0.3 | 0.50±0.15 | 100 |
| 10.0 | 10.2±0.5 | 4.90±0.3 | 0.50±0.15 | 100 |
| 11.0 | 11.2±0.5 | 5.40±0.3 | 0.50±0.15 | 100 |
| 12.0 | 12.2±0.5 | 5.90±0.5 | 0.50±0.15 | 100 |
| 13.0 | 13.2±0.5 | 6.40±0.5 | 0.50±0.15 | 100 |
| 14.0 | 14.2±0.5 | 6.90±0.5 | 0.50±0.15 | 100 |
| 15.0 | 15.2±0.6 | 7.40±0.5 | 0.60±0.15 | 100 |
| 16.0 | 16.2±0.6 | 7.90±0.5 | 0.60±0.15 | 100 |
| 17.0 | 17.2±0.6 | 8.40±0.5 | 0.60±0.15 | 100 |
| 18.0 | 18.2±0.6 | 8.90±0.5 | 0.60±0.15 | 100 |
| 20.0 | 20.2±0.8 | 9.90±0.5 | 0.70±0.20 | 100 |
| 22.0 | 22.2±0.8 | 10.80±1.0 | 0.70±0.20 | 100 |
| 25.0 | 25.3±0.8 | 12.30±1.0 | 0.70±0.20 | 50 |
| 28.0 | 28.3±0.8 | 13.50±1.0 | 0.70±0.20 | 50 |
| 30.0 | 30.2±0.8 | 14.70±1.0 | 0.70±0.20 | 50 |
| 35.0 | 35.2±0.8 | 17.80±1.0 | 0.80±0.20 | 50 |
| 40.0 | 40.0±1.0 | 19.80±1.0 | 0.80±0.20 | 50 |
| 50.0 | 50.0±1.0 | 24.80±1.0 | 0.80±0.20 | 50 |
| 60.0 | 60.0±1.0 | 29.80±1.0 | 0.80±0.20 | 25 |
| 70.0 | 70.0±1.0 | 34.00±1.0 | 1.00±0.20 | 25 |
| 80.0 | 80.0±1.0 | 39.00±1.0 | 1.00±0.20 | 25 |
| 90.0 | 90.0±1.0 | 44.00±2.0 | 1.00±0.20 | 25 |
| 100.0 | 100.0±2.0 | 49.00±2.0 | 1.00±0.20 | 25 |
| 120.0 | 120.0±2.0 | 59.00±2.0 | 1.20±0.20 | 25 |
| 150.0 | 150.0±2.0 | 74.00±2.0 | 1.20±0.20 | 25 |
| 180.0 | 180.0±2.0 | 88.00±2.0 | 1.20±0.20 | 25 |
Product Performance Indicators:
| Property | Test Method | Typical Performance |
| Tensile Strength(MPa) | ASTM D 2671 | ≥ 10.4 |
| Elongation at Break(%) | ASTM D 2671 | ≥ 200 |
| Tensile Strength after Heat Aged(MPa) | UL224 158℃×168h | ≥ 7.3 |
| Elongation at Break after Heat Aged(%) | UL224 158℃×168h | ≥ 100 |
| Longitudinal Change(%) | ASTM D 2671 | -5%～+5% |
| Voltage Withstand | UL2424,2000V,60s | No breakdown |
| Breakdown Strength(kV/mm) | GB1418 | ≥ 1.5 |
| Volume Resistivy(Ω·cm) | GB1410 | 1×1014 |
Advantages of Heat Shrink Wrap for Wires:
1. Excellent Insulation Performance, Ensuring Safe Electrical Connections.
The wire heat shrink tubing made of high-quality polyolefin material has superior electrical insulation characteristics. It has passed the UL224 2000V/60s withstand voltage test without any breakdown. The product has a breakdown strength ≥15 kV/mm and its volume resistivity reaches 1×10¹⁴ Ω·cm significantly lowering the danger of leakage current and short circuits and delivering insulating guard to wiring harnesses, connectors, and electronical parts.
2. Uniform Shrinkage, Higher Installation Efficiency.
The lowest temperature where this heat shrink material starts to contract is around 80 degrees Celsius and reaches 100% full contraction by 120 degrees Celsius. Therefore, this shrink wrap can easily be used with a heat gun as well as automatic heating apparatus. During the heat shrink process, the longitudinal shrinkage of the material is kept within about ±5% to make sure the length remains relatively consistent. This feature allows the heat shrink tubing to cover the wires and connections evenly, which significantly enhances the precision of assembling components, also, it lowers the chances of having installation mistakes, and accordingly, it reduces redo work.
3. Excellent Mechanical Properties and Environmental Adaptability.
Heat shrink wrap for wires combines high strength and flexibility, with a tensile strength ≥10.4 MPa and elongation at break ≥200%, adapting to complex wiring and repeated bending requirements. After a 158℃×168-hour heat aging test, it maintains excellent mechanical properties and can operate stably for extended periods in environments ranging from -40℃ to 125℃, meeting the needs of applications in automotive, electrical equipment, industrial control, and communication systems.
4. Complete International Certifications, Suitable for the Global Market.
The product meets the standards of UL 224 and CSA 22.2 international and complies with the RoHS environmental requirements thus it can serve the quality and environmental requirements of electrical insulation products in international markets like Europe and the United States. In addition, it is available in different sizes ranging from 0.8mm to 180mm in width thus suitable for installation of various wire sizes and application situations as it can accommodate the needs of OEMs and large-volume purchasing.
Applications of Wire Heat Shrink:
· Industrial Automation: The cables are particularly developed for industrial robot use and high precision machine tools to provide excellent resistance to oils, mechanical and physical abrasion in production processes.
· Electronics Protection for Automotive Use: Provides automotive-grade vibration resistance, used for sealing the ends of batteries and sensors; integrates moisture-proof and wear-resistant features to extend the life of wiring harnesses in harsh environment of the engine compartment.
· Home Appliances and Regular Maintenance: Excellent insulated coverage of exposed terminal points and solder connections ensures that short circuits do not occur through sockets, switches and even in case of small gadgets. It can be safely used as a supportive product for improving electrical safety and detecting faults.
Why Choose Us?
Manufacturing Expertise and Capacity Strength.
Having worked in this field for more than 40 years since 1986, we operate a 10,000 sq meter factory where a workforce of more than 200 skilled workers operate more than 40 specialized production lines. Our monthly output is 5,000,000 meters of heat-shrink tubing and 30,000 cable end caps. This combination of a large-scaled production and flexible system that covers multiple processes like extrusion, die-cutting, injection molding and expansion gives us ability to respond efficiently to your bulk deliveries of different types of cable accessories.
Technical Certifications.
From heat-shrink/cold-shrink terminals to junction boxes for systems up to 220kV, our product portfolio is diverse and covers your needs. Our quality system is certified under ISO 9001 and CE. Additionally, third-party test type reports are available, and our products are RoHS and REACH compliant.
Case Studies.
Our products have gained the recognition of international markets and are used in many power projects and communication substations around the world. We have partnered up with major international companies like ABB, CANUSA and SHELL. We supply ultra-thick three-layer co-extruded composite pipes to RAYCHEM and customized specialty insulating tapes for 3M, and our technical competencies have been consistently backed by big names in the industry.
International Exhibitions.
At the 2023 Hannover Messe, we showcased our insulation protection solutions for new energy and rail transportation scenarios to over 4,000 exhibitors and 130,000 professional visitors worldwide, further deepening our strategic cooperation in the European, Middle Eastern, and Asian markets.
Global Delivery and Service Loop.
Through OEM customization, pre-sales collaboration, and aftersales coordination of full production process, we offer transparency in the management from the production progress video tracking to domestic port shipments; transportation solutions are sea, air, land, express and DDP, delivery modes include FCL, LCL, FOB, and CIF, it guarantees smooth delivery of worldwide orders.
FAQ:
1. Will the insulation performance degrade over time in humid environments or outdoors?
No, it will not under normal use. The product boasts a volume resistivity of up to 1×10¹⁴ Ω·cm, exhibiting excellent moisture and corrosion resistance, and maintaining stable insulation protection even after long-term use.
2. Do you offer a complete range of wire diameters?
Our specifications cover sizes from 0.8 mm to 180 mm, suitable for both fine conductors and thick cables. Please contact us for details.
