Heat Shrink Bus Bar Tubes
- CCMT
- CHANGCHUN,CHINA
- Based on the order quantity
- 5 million meters per month
1. The bus bar heat shrinker features high dielectric strength, leakage and short circuit prevention, stable power transmission of both indoor and outdoor 10kV-35kV.
2. The product is characterized by high tensile strength, impact resistance, can withstand external mechanical forces, greatly reduce the harm of collisions and abrasion to the busbar.
3. After heating and shrinking, the product will form a tight protective layer, having good moisture resistance, dustproof and weather resistance, and can adapt to the demanding condition of industrial field use for a long time.
In 10kV-35kV power systems, busbar insulation layers are repeatedly subjected to high voltage, temperature, moisture, pollution, etc. These stresses can cause insulation failure. The aging of conventional materials eventually results in insulation degradation. That can lead to leakage, flashover, and even short circuits. Insulation failure due to insulation ageing is one of the primary causes of sudden power trips which have adverse economic impact and at the same time may endanger lives.
Our solution:
Busbar heat shrink utilizes top-quality insulation materials characterized by superlative dielectric strength (breakdown voltage 25 kV ≥ per mm) and outstanding tracking resistance as key properties. After being heated, it tightly shrinks into a smooth, compact protective layer, providing high tensile strength and impact resistance beside moisture and weather resistance. It prevents bus bars from electrically aging by offering good electrical and mechanical support along a lasting stable insulation and protection system that guarantee power system's performance, safety, and economy.
Product Definition:
A heat-shrinkable type of sleeves is especially suited and designed for busbar protection. This kind of heat-shrinkable sleeve mainly offers insulation protection of various buses in an electric system which is operating either at high or low voltage. Due to its high-performance insulation material, once heated it shrinks and closely covers the surface of the busbar making a highly dependable electric insulation coating. Such sleeve not only makes busbar electrical safety more secure but also protects them from environmental damage that could come from factors like water, dirt, or mechanical impact. Heat-shrink sleeves are typically employed in distribution cabinets, power transformers, and power-related industrial equipment besides that.
Product Parameters:
| Product No. | Applicable Busbar Width(mm) | Befor Recovered/mm | After Recovered/mm | Standard Package(m/disc) | ||
| Internal Diameter(Min) | Wall Thickness | Internal Diameter(Max) | Wall Thickness | |||
| 10kV MPG15 | 10-15 | 15±1 | 1.2±0.3 | 6 | 2.1±0.3 | 25 |
| 10kV MPG20 | 12-18 | 20±1 | 1.2±0.3 | 8 | 2.1±0.3 | 25 |
| 10kV MPG25 | 20-30 | 25±1 | 1.2±0.3 | 10 | 2.1±0.3 | 25 |
| 10kV MPG30 | 40-50 | 30±1 | 1.2±0.3 | 13 | 2.1±0.3 | 25 |
| 10kV MPG40 | 50-60 | 40±1 | 1.2±0.3 | 15 | 2.3±0.3 | 25 |
| 10kV MPG50 | 60-70 | 50±2 | 1.2±0.3 | 20 | 2.3±0.3 | 25 |
| 10kV MPG60-65 | 70-80 | 65±2 | 1.2±0.3 | 24 | 2.3±0.3 | 25 |
| 10kV MPG80 | 80-100 | 80±3 | 1.2±0.3 | 32 | 2.4±0.3 | 25 |
| 10kV MPG100 | 100-120 | 100±4 | 1.2±0.3 | 40 | 2.4±0.3 | 25 |
| 10kV MPG120 | 150 | 120±4 | 1.2±0.3 | 48 | 2.4±0.3 | 25 |
| 10kV MPG150 | 200 | 150±4 | 1.2±0.3 | 60 | 2.4±0.3 | 25 |
| 10kV MPG180 | max | 180±5 | 1.2±0.3 | 70 | 2.4±0.3 | 25 |
| 10kV MPG210 | max | 210±5 | 1.2±0.4 | 80 | 2.4±0.3 | 25 |
| Product No. | Applicable Busbar Width(mm) | Befor Recovered/mm | After Recovered/mm | Standard Package(m/disc) | ||
| Internal Diameter(Min) | Wall Thickness | Internal Diameter(Max) | Wall Thickness | |||
| 20kV MPG15/6 | 10-15 | 15±1 | 1.3±0.3 | 6 | 2.5±0.2 | 25 |
| 20kV MPG20/8 | 12-18 | 20±1 | 1.3±0.3 | 8 | 2.5±0.2 | 25 |
| 20kV MPG25/10 | 20-30 | 25±1 | 1.3±0.3 | 10 | 2.5±0.2 | 25 |
| 20kV MPG30/13 | 30-40 | 30±1 | 1.3±0.3 | 13 | 2.5±0.2 | 25 |
| 20kV MPG40/15 | 40-50 | 40±1 | 1.4±0.4 | 15 | 2.8±0.3 | 25 |
| 20kV MPG50/20 | 50-60 | 50±2 | 1.4±0.4 | 20 | 2.8±0.3 | 25 |
| 20kV MPG60/24 65/24 | 60-70 | 65±2 | 1.4±0.4 | 24 | 2.8±0.3 | 25 |
| 20kV MPG80/32 | 80-100 | 80±3 | 1.4±0.4 | 32 | 2.8±0.3 | 25 |
| 20kV MPG100/40 | 100-120 | 100±4 | 1.4±0.4 | 40 | 2.8±0.3 | 25 |
| 20kV MPG120-48 | 150 | 120±4 | 1.4±0.4 | 48 | 2.8±0.3 | 25 |
| 20kV MPG150-60 | 200 | 150±4 | 1.4±0.4 | 60 | 2.8±0.3 | 25 |
| 20kV MPG180-70 | max | 180±5 | 1.4±0.4 | 70 | 2.8±0.3 | 25 |
| 20kV MPG210-80 | max | 210±5 | 1.4±0.4 | 80 | 2.8±0.3 | 25 |
| Product No. | Applicable Busbar Width(mm) | Befor Recovered/mm | After Recovered/mm | Standard Package(m/disc) | ||
| Internal Diameter(Min) | Wall Thickness | Internal Diameter(Max) | Wall Thickness | |||
| 35kV MPG30 | 30-40 | 30±2 | 1.9±0.5 | 13 | 4.0±0.3 | 25 |
| 35kV MPG40 | 40-50 | 40±2 | 1.9±0.5 | 15 | 4.0±0.3 | 25 |
| 35kV MPG50 | 50-60 | 50±2 | 1.9±0.5 | 20 | 4.0±0.3 | 25 |
| 35kV MPG60/65 | 60-70 | 65±2 | 1.9±0.5 | 24 | 4.0±0.3 | 25 |
| 35kV MPG80 | 80-100 | 80±3 | 1.9±0.5 | 32 | 4.0±0.3 | 25 |
| 35kV MPG100 | 100-120 | 100±4 | 1.9±0.5 | 40 | 4.0±0.3 | 25 |
| 35kV MPG120 | 150 | 120±4 | 1.9±0.5 | 48 | 4.0±0.3 | 25 |
| 35kV MPG150 | 200 | 150±4 | 1.9±0.5 | 60 | 4.0±0.3 | 25 |
| 35kV MPG180 | max | 180±5 | 1.9±0.5 | 70 | 4.0±0.3 | 25 |
| 35kV MPG210 | max | 210±5 | 1.9±0.5 | 80 | 4.0±0.3 | 25 |
Key Advantages of the Busbar Heat Shrink Sleeve:
1. Excellent weather resistance and protection.
The sleeve is composed of high-performance insulating materials to offer great resistance to tracking, aging, and corrosion. When used over a long working time period, it keeps the busbar free from the effect of an electric field stress, ambient conditions, and chemical corrosion, thus contributing to prolonging the life of the busbar and enhancing its overall performance.
2. Reliable insulation protection.
The heat shrink sleeve applied on busbars is specially tailored for busbars in switching gears, substations, as well as high-voltage power distributing equipments (HV-PDs). It creates a durable insulating layer by closely wrapping around and thereby significantly lowers the chances of leakage and short circuit faults due to lack of sufficient busbar spacing in addition to contact with foreign objects. Consequently, this enhances the level of safety of the electrical appliances.
3. Long-term stable operation over a wide temperature range.
Operating temperature ranges continuously from -45℃ to 105℃ is what the product is designed for. With such an ability, it can easily cope with low and high temperatures, the main factors, of course, that are responsible for environmental conditions. Its excellent insulation property and high mechanical strength are preserved even in different situations, which, along with other factors, ensure that the power system will be operating steadily and efficiently without interruption over a period of time.
4. Quick shrinkage and convenient installation.
Busbar heat shrink sleeve starts to shrink at 110 ℃ and totally shrinks up to 130 ℃. Upon heating, it uniformly sticks to the busbar surface, creating a close and solid protective cover. In this way, work progress gets accelerated and it is perfectly fine for the speedy onsite installation.
5. Environmentally friendly and safe, meeting international standards.
Our heat shrink sleeve for busbars is RoHS compliant, meaning it restricts the use of hazardous substances. We have ensured the heat shrink sleeve can still provide the electrical performance and protective feature needed for any application at the same time, it also supports further development of green and clean electrical equipment.
What Are the Application Areas of Busbar Insulation Sleeves?
·High-voltage substations.
Primarily providing insulation protection and safety isolation, it prevents high-voltage arc discharge by wrapping the busbar, ensuring the safe transmission of high-power electrical energy and the stable operation of substation equipment.
·Industrial power distribution.
Providing insulation protection for busbars in industrial environments such as factories and refineries, effectively preventing electrical faults caused by dust, moisture, or equipment overload, ensuring the efficient operation of production line machinery.
·Renewable energy facilities.
Used in wind and solar power plants, busbar systems contribute to the resistance of environmental degradation and the transmission of electricity. They work by safeguarding conductive circuits against harsh weather conditions such as sandstorms and salt spray and thus enabling the reliable collection and distribution of solar power and other renewable energy sources.
CCMT – Your Top Choice for Heat Shrink Tubing.
Since the company's foundation back in 1986, it has been playing an active role in the manufacture of cable accessories throughout nearly forty years, getting a thorough understanding and mastering a great deal of technical and production skills. The company now has a large-scale production plant covering an area of 10,000 square meters with over 200 staff members. In terms of the facilities, it has 13 plastic extrusion lines along with 10 oil extrusion lines especially designed for heat shrink products; besides, it also boasts of 3 silicone extrusion lines for the production of cold shrink products.
Regarding quality control, we strictly adhere to the ISO 9001:2015 standard, implementing full-process traceability management from raw material intake to finished product delivery. Our system certification number is 00123Q36311R5M/2200. Our heat shrink cable terminations and intermediate connections have passed type testing verification by international testing institutions, and all products meet the limits required by RoHS and REACH environmental regulations.
Export Business:
Our cold-shrink and heat-shrink cable accessories are widely used in power and communication projects in the Middle East (Saudi Arabia, Turkey, UAE, Iran), Southeast Asia (India, Philippines, Thailand, Indonesia, Malaysia), and South America (Brazil, Argentina), covering dozens of countries worldwide.
Exhibition Highlights:
In our recent activities, we have engaged at large scale to the international and very famous industry events like the Hannover Messe Germany, Dubai Power & Energy Exhibition, and the Shanghai International Power Exhibition, besides several other exhibitions. The different marketing strategies we adapted at each showcase gave a platform to not only demonstrate the outstanding capability of various products of the company for functioning under harsh temperatures, high UV light, and the humid-heat tropical environment but also earned us the appreciation of our business partners as well as customers within a short time after the exhibitions.
FAQ:
1. Can this product adapt to complex industrial environments?
The heat-shrunk bus bar insulation sleeve becomes a hard layer that is highly stretchable, resistant to hitting, waterproof, dustproof, and weatherproof. It effectively shields the bus bar from mechanical damages, abrasion, wetness,chemical corrosion and other outside factors.
2. Are the product easy to install?
Installation is very convenient. It begins to shrink at 110℃ and can fully shrink at 130℃. After heating, it fits the busbar evenly, making it suitable for rapid on-site construction and highly efficient.
